Sunday, October 31, 2010

Audi A6 (C5) Front Suspension and Wheel Bearing Servicing

9:23 PM by onesecond · 0 comments
Front axle components, overview
Load bearing components and parts of the suspension must not be welded or straightened.
Vehicles without drive axle must not be moved, or wheel bearing will be damaged. If vehicle does have to be moved, always note the following points:
- Install an outer joint in place of the drive axle.
- Tighten outer joint to 115 Nm (M14 bolt) or 190 Nm (M16 bolt).

ABRITES VAG Commander User Manual

“Abrites VAG Commander” is a Windows PC based diagnostic software for the vehicles from VAG. With the help of this tool you can perform operations with vehicles from the VAG group, which are in most cases unsupported from the producer diagnostic testers. The “Abrites VAG Commander” provides you also a full diagnostic capabilities for VAG-vehicles. Your set consists of one interface (USB to OBDII) and one USB dongle.

FISCON Pro Hands free kit Installation Manual for Audi

8:57 PM by onesecond · 0 comments
While developing this product, your personal safety combined with the best operating service, modern design and an up-to-date production technique was especially taken into account. Unfortunately, despite the utmost care injuries and/or damages might occur due to improper installation and/or use. Please read the attached instruction manual completely with great care and keep it! All articles of our production line pass through a 100 % check - for your safety and security. We reserve the right to carry out technical changes which serve the improvement at any time. According to each article and purpose, it is sometimes necessary to check each country’s legal regulations before installing and starting the unit.
Installation instruction
1 – CD device Audi A4 8K, A5 8T, Q7 4L
2 – CD device Audi A6 4F /
2 - AMI Audi A6 4F, A4 8K, A5 8T
3 – Telephone interface (behind the glove box)
4 – Microphone (Interior light)
Audi A4 8K, A5 8T
Loosen the necessary screws of the glove box (Fig. 9 - 11). Disconnect the original wiring of the CD/AMI device (if available).
Remove the cover shown on figure 12. Mount the interface to the back of the glove box by using suitable fastener
Remove the airbag sign by using suitable tools (in order to avoid damages) and loose the screw located behind.
NOTE: Does the vehicle have airbags fitted along the A-column it is essential to wire the loom for the microphone BEHIND the airbag. Wire the loom without putting tension on it. Mount the loom without affecting the airbag in it’s functionality.
Open the storage of the interior light and loose the screw (Fig. 19). Mount the microphone on the original location within the interior light – driver’s side
Audi A6 4F
Loosen the necessary screws of the glove box (Fig. 22, 23). Disconnect the original wiring of the CD/AMI device (if available). Mount the interface to the back of the glove box by using suitable fastener.

Source

Thursday, October 28, 2010

Nissan Satellite Radio Diagnostic Information

Applied Vehicles: All 2004 Nissan Vehicles and later - equipped with XM® or SIRIUS™ Satellite Radio Receiver and Service.
IF YOU CONFIRM: A satellite (SAT) radio related incident has occurred on a Nissan vehicle factory equipped with SAT radio.
ACTIONS: First, refer to Chart A (page 2) for a list of Nissan vehicles that are pre-wired for SAT radio.
Second, refer to the Service Information section (page 3) in this bulletin. The Audio unit, SAT receiver, and Satellite Service may be OK.
Third, refer to the Service Procedure section (page 6) of this bulletin.
The Service Procedure section contains a Diagnostic Flowchart. It will provide Symptoms and Possible Causes to help you judge the SAT radio condition.

Precautions for Supplemental Restraint System (SRS) Air Bag and SEAT BELT Pre-Tensioner

8:11 PM by onesecond · 0 comments
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual.

Bully Dog Power Pup for Nissan and Infiniti Installation Manual

8:02 PM by onesecond · 0 comments
Power Pup™ is the first tuning device of its kind to come available for the Nissan’s and Infiniti’s. While the Power Pup is designed mainly to increase horsepower and improve fuel economy, the Power Pup also carries some special features like: modifying wide open throttle restriction, modify Rev Limiter, modify Speed Limiter, and Read and erase Diagnostic Trouble Codes. Our rigorous development and testing processes ensures a quality product that produces positive results.

2003 Nissan 350z Driver's Seat Click Noise or Side to Side Movement When Turning

When tuning left or right,
• The driver’s seat makes a “click” noise, and/or
• The driver’s seat moves side to side (left or right),
ACTION:
• Install special washers between the seat thigh support adjuster and the sliding and reclining device—inner and outer (see Figure 1).
NOTE: This is the only authorized repair for this incident (i.e. click noise or side to side movement when turning).
SERVICE PROCEDURE
NOTE: Steps a, b and c below only apply to vehicles equipped with front side (SRS) air bags.
a. Write down all radio station presets.
b. Disconnect the negative battery cable.
c. Wait at least 3 minutes after the negative battery cable is disconnected before removing the driver’s seat.

2003 350Z MIL ‘ON’ DTC P0442 (Evap Small Leak) Stored In Self Diagnosis Results

An Applied Vehicle has a MIL “On” and has one or both of the following DTCs stored in the ECM:
• P0442 EVAP Small Leak
• P0456 EVAP Very Small Leak
ACTIONS:
Confirm this bulletin applies. Perform CONSULT-II Self-Diagnosis (repair as needed). ECM Part Number Check to determine if this bulletin applies. ECM Reprogramming (needed if a match is found during ECM Part Number Check).
IMPORTANT: The purpose of "ACTIONS" (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire Service Procedure (starting on page 2) as it contains information that is essential to successfully completing this repair.

2003-4 Nissan 350z Twin Turbo System Installlation Manual

2:09 AM by onesecond · 0 comments
This installation must only be performed by a competently trained technician possessing the factory manual for this vehicle and all of the tools and knowledge required to safely and successfully complete this specific work. This turbocharger kit has been engineered to provide the highest level of reliability achievable in an aftermarket upgrade and relies heavily on the ability of the installer to achieve this. If Jim Wolf Technology, Inc has not previously trained the installer on this installation, it is recommended that the qualified installer contact JWT before attempting this work.
Installation Steps - Perform the following preparatory work:
- Insure that the fuel tank is less than ― full and that it contains 91 or higher octane gas.
- Safely support the vehicle off the ground for easy access under the car.
- Disconnect the battery ground cable

2003 Nissan 350z Tire Pressure Monitor System (TPMS) Warning Light Flashes Or Stays On

2:01 AM by onesecond · 0 comments
If the TPMS Warning Light (see Figure 1) flashes or stays ON, please use the “TPMS Diagnostic Chart” (page 2) to resolve the incident. NOTE: If more than one wheel transmitter is NOT activated, the blinking patterns for those wheels will combine. (Example: one blink/OFF/three blinks = LF and RR transmitters are not activated.)
CAUTION (for Pathfinder & Murano ONLY):
• Do NOT remove the Long Term Storage Fuse with the ignition key in the ON position.
• If the storage fuse is removed with the ignition key ON, the Wheel Transmitter (“Wake Up”) Activation procedure must be done.

Thursday, October 21, 2010

03-06 Nissan 350z Test pipes with Built in mechanical O2 sensor fix

Before you begin, allow engine to cool down. Spray down all bolts & nuts with WD-40 (or similar) and allow it to soak into the threads. The nuts & bolts will seize themselves onto the threads and spaying them down with Liquid Wrench or similar will make it much easier to remove the nuts & bolts.
- Test pipes laid out & test pipes laid out w/ additional wide band O2 ports.
- Close up detail of mechanical O2 sensor fix
- Remove 3 14mm nuts at exhaust manifold/catalytic converter flange. There are three nuts holding the catalytic converter to the exhaust manifold. Two nuts are facing the ground on one side of the flange, the third nut is on the opposite side of the flange. Use a 14mm stubby wrench or “S” wrench to remove the third nut. Repeat for other side.

2002-2005 Nissan 350Z Stillen Headers Installation Instructions

1:28 AM by onesecond · 0 comments
Installation:
1. Start install by raising vehicle to a suitable working height. Observe proper safety precautions when working under vehicle.
2. Disconnect negative terminal of battery. Remove the air inlet tube and airbox from the driver’s side of vehicle. On the passenger side move any brackets and/or harnesses that may interfere with access to the manifold bolts or heat shields.
3. Remove the lower splashguard from the vehicle. Remove the 4 nuts securing the ‘Y’ pipe to the back of the catalytic converters. Note: Nissan recommends that all locking nuts and gaskets be replaced after removal.

G35 Coupe Aluminum Pedal Install

I purchased the Infiniti aluminum pedal set from Grubbs Infiniti in Dallas over the phone from Danny our FX45 salesmen. I believe Danny said these pedals are the ones used in the FX45. After examining them, I think he's probably right because the dead pedal is narrower and sits up higher than either the standard G35 plastic dead pedal or the Nissan 350Z dead pedal. The brake and gas pedals look the same.
Parts
All of the parts in their respective plastic bags with part numbers. These are for the 5AT. For the 6MT the clutch and brake pedals are different. Total price ~$80 shipped.

Dirito Brothers' Dealerships Step up to Support Nissan 350Z T2 Race Program

1:23 AM by onesecond · 0 comments
If you’ve been following this column, you’ll remember a very flattering article last month about the Mitsubishi EVO VIII MR, with an evaluation of its potential for racing action with the SCCA. Well, we’ve taken a step further into this racing discussion, and – this time – we got hooked. Last February, we began a discussion with Don Dirito of Dirito Brothers Nissan, VW, and Saab in Walnut Creek and Concord about the possibility of racing a Track model 350Z with support from their dealership. While we have a very high degree of respect for the EVO, when it comes to racing, there is just something about a traditional, normally aspirated, rear wheel drive two-seater sports car. And this appeal grew as we did more homework and discovered that the 350Z had shown well in the SCCA national racing program. Don Dirito was not familiar with SCCA racing.

Wednesday, October 20, 2010

2003 Nissan 350Z GReddy Turbo Kit (VQ35DE) Twin TD05-18G 8cm2

10:57 PM by onesecond · 0 comments
Factory Parts Removal
When removing the stock parts, make sure you read over the factory repair manual for proper procedures.
- Disconnect the negative terminal of the battery.
- Drain the engine oil, coolant and power steering fluid.
- Disconnect the air flow meter.
- Remove the Air cleaner assembly with airflow meter, intake tube, and breather hose.
- Remove the Top Radiator Hose and the Water Pipe (Located above the Right Exhaust manifold).
- Disconnect the primary and secondary O2 sensor and remove the exhaust manifold and catalytic converter.
- Remove the exhaust manifold.

2006 Nissan Service and Maintenance Guide

If someone told you, you could drive your new Nissan for the next 7 years or 100,000 miles, almost worry-free of unexpected repair costs, would you be interested? Nissan’s “Security+Plus” family of extended service contracts delivers the peace of mind that does just that. Security+Plus vehicle protection plans can cover everything from over 1,100 vehicle components to roadside assistance to rental vehicle costs and provide: Nationwide Coverage (over 1,000 Nissan dealers nationwide); utilizing: Genuine Nissan Parts (new or in some cases remanufactured); installed by:

350Z GT Aero Front Bumper Installation Manual

This product is meant to fit Nissan 350Z only. Please check the parts before mounting.
- Mounting Procedure
Please follow the manufacturer’s repair manual for proper front bumper cover removal procedure.
(Remove the side bracket from the OEM bumper. )
(Remove the impact foam from the front of the bumper.)
Install the side bracket onto the GT bumper by reversing the steps used to remove it.
Install the GT bumper using the factory clips and screws to the original locations.

2003/2004 Nissan 350Z Turbocharger Systems Installation Instructions

9:14 PM by onesecond · 0 comments
Remove the turbocharger system from its carton and inspect for any obvious physical damage. All kit components are thoroughly inspected and carefully packaged prior to shipment from the factory. If any shipping damage is evident, contact your supplier and request that they process a claim with the shipper involved. Be sure to review the parts list on page 3 to verify that you have all necessary system components to proceed. If any components in the parts list are missing, contact Turbonetics’ customer service staff.

Sunday, October 17, 2010

Pro Hypercharger for Honda VTX 9406 Installation

4:24 AM by onesecond · 0 comments
The addition of this air cleaner may change the fuel requirements of the engine. For best drivability and performance we recommend the use of a "Techlusion" TFI control box. (sold separately)
TOOLS SUGGESTED
Phillips screwdriver, Metric Allen wrench set , SAE Allen wrench set, Diagonal cutter, 8mm OPEN END WRENCH (nothing else will work here) 10mm Wrench and Socket wrench

2010 Honda Accord Crosstour Typhoon Intake System Installation Instructions

4:20 AM by onesecond · 0 comments
69-1210 HONDA 2008-10 Accord 2010 Accord Crosstour V6-3.5L
1. Turn off the ignition and disconnect the negative battery cable.
2. Disconnect the positive battery cable, remove the battery hold down and then remove the battery.
3. Disconnect the mass air sensor electrical connection.
4. Disconnect the crank case vent tube from the in- take tube and valve cover port as shown. The spring clamps will not be reused.
5. Loosen the hose clamp which secures the stock intake tube to the throttle body.

Wednesday, October 13, 2010

Acura RSX Heated Mirror Installation Instructions

Heated Mirrors: I have installed heated mirrors in the US model. Here's what I did; but before installing make sure you read through the entire instructions so you have a good idea what is expected.
Tools: Here are some of the tools you will need. If you don’t have most of these or know how to use them, STOP. This is not for you.
Disclaimer: These instructions are for reference only. Anyone who uses these instructions agrees to hold the author harmless. It is the users’ responsibility to verify the suitability of these reference instructions to their vehicle.

Tuesday, October 12, 2010

Power Steering, Air Cleaner Element

Always use Genuine Honda Power Steering Fluid. If it is not available, you may use another power steering fluid as an emergency replacement. However, continued use can cause increased wear and poor steering in cold weather. Have the power steering system flushed and refilled with Honda PSF as soon as possible. A low power steering fluid level can indicate a leak in the system. Check the fluid level frequently and have the system inspected as soon as possible.

2009 Honda Element Hatch Tent Kit

INSTALLATION
Attaching the Tent to the Honda Element
NOTE:
• Leaving the tailgate open for an extended amount of time will drain the battery.
• Allow the exhaust pipe to cool down for at least 20 minutes before you attach the tent to the vehicle.
• The tent is designed to add additional space to your vehicle while parked. It is not intended to be used in when the vehicle is moving.
• The tent can also be used as a standard ground tent by simply zipping up the rear sock.
• If the tent is not going to be attached to the vehicle, assemble the tent as described, but move it away from the vehicle.
• Make sure the vehicle and tent are clean and completely dry before installation. If moisture under the tent is allowed to dry, it may cloud the paint. If the tent gets wet, remove it and allow it to air-dry completely.

i-Honda-R DICE iPod Integration Kit for Honda/Acura, Radio Interface Kit Installation

11:30 PM by onesecond · 0 comments
1. Pull vehicle into service bay and access center console.
2. Disconnect both battery terminals. These cables must be disconnected during installation to insure proper initialization of the DICE module when it is connected. Make sure you have the vehicle's radio security code before disconnecting the battery cables! Detailed steps for removing the Honda/Acura radio can be found in your factory manual this supplement will ONLY show an outline for radio removal.

2003-2005 Honda Element Driver's Seat Rocks Service Bulletin

11:28 PM by onesecond · 0 comments
The driver’s seat rocks back and forth during normal driving.
PROBABLE CAUSE
There are worn bushings in the height adjustment mechanism.
CORRECTIVE ACTION
Install new seat bushings, nuts, and spacers. Use brake cleaner to remove grease from any threads before installing the nut.

Sunday, October 10, 2010

2008 Land Rover LR2 Maintenance Schedule

8:39 PM by onesecond · 0 comments
Loaded I/M testing of permanent four wheel drive or traction control equipped vehicles must be conducted on a four wheel drive synchronized dynamometer. Otherwise a non-loaded test procedure must be followed.
NOTE: Some items do not need to be carried out at every service. All required steps in a specific service are identified in the column headed by the mileage/month by a check box - The service required should be performed at the mileage or time stated, whichever occurs FIRST.

Land Rover Fusible CV Conversion Fitting Instructions

KAM LAND ROVER FUSIBLE CV CONVERSION
CV Joint Removal
1. Drive vehicle for 5 miles to preheat axle lubricant.
2. Using a suitable container remove drain plug on axle and swivel housing and allow lubricant to drain. Re-fit drain plugs.
3. Jack and secure vehicle and remove road wheel.
4. Remove brake calliper and secure to chassis ensuring excessive strain is not applied to brake lines.
5. Remove hub-driving member dust cap and external cir-clip and shims from CV shaft.
6. Loosen bolts and remove hub-driving member.
7. Drift locking tab clear of wheel bearing nuts and remove wheel-bearing nuts.
8. With care to avoid damage to hub seal, withdraw hub from stub-axle.
9. Loosen and remove stub axle bolts and mud shield.
10. Remove stub axle from swivel housing. A light knock from a soft-faced mallet may be required to break seal.
11. Withdraw CV joint and axle half-shaft.

2003 Land Rover Freelander S Rear Timing Belt Removal and Installation

8:35 PM by onesecond · 0 comments
Removal
1. Disconnect battery ground lead. Remove underbelly panel. See UNDERBELLY PANEL . Remove right front wheel and splash shield. On left side, remove engine acoustic cover. See ENGINE ACOUSTIC COVER . Remove 3 bolts securing left rear timing belt cover and remove cover. See Fig. 7 .
2. On vehicles up to 2003, remove intake manifold chamber to gain access to right rear timing belt cover. See INTAKE MANIFOLD CHAMBER . On all vehicles, remove 2 bolts securing right rear timing belt cover heat shield and remove heat shield. See Fig. 7 . Remove 3 bolts securing right rear timing belt cover and remove cover.
CAUTION: DO NOT use camshaft gear bolts or timing belt to rotate crankshaft. DO NOT use arrow on oil pump body as a timing reference.

International HS 2.8L Service Manual

8:31 PM by onesecond · 0 comments
This Service Manual has technical specifications necessary to a correct maintenance and repairing of the International HS 2.8L engines. As a strictly technical literature, it has been avoided the inclusion of theory concepts and basic definitions, due to this publication purpose. It is important to learn how to correctly operate, to maintain and to repair these engines, as well to know the issues that may cancel warranty due to a bad operation, unauthorized adaptations, unoriginal parts use or any other procedures that affect it way any.

Saturday, October 9, 2010

Land Rover Perkins Prima Engine Conversion

TDi and N/A engines have some fundamental differences, mechanical as well as fueling. The major mechanical ones being compression ratio and piston cooling. The injection pump is tuned to suit the type of engine and expected use, so I would expect an engine from a car to be set up with the flexibility required. There are ancillary differences between engines, the most obvious being different water and oil pumps on van engines. Sumps from cars have smaller capacity than vans. TDi engines have a different breather system with two hoses to the sump.

Land Rover LR3 Vehicle Enhancement Program

6:16 AM by onesecond · 0 comments
Land Rover is conducting a vehicle enhancement program on LR3 and Range Rover Sport vehicles. At elevated temperatures the spring return force on the air suspension compressor exhaust valve is insufficient to overcome the friction forces, which can lead to the exhaust valve not closing properly. This results in a leak path in the air suspension system and result in an 'Air Suspension fault' message. LR3 and Range Rover Sport vehicles will also have an air suspension warning lamp illuminated. Other vehicle and software enhancements will be performed as part of this combined Service Action.

Rebuilding a Series Starter Motor

6:08 AM by onesecond · 0 comments
Before you begin on your quest of rebuilding your starter motor, the first thing you should do is check all your grounds, and leads. These should be clean and well connected. A good way to have your grounds wired is a large cable from the battery’s negative post to the frame, and another large cable from the frame to a starter mounting bolt. The positive lead goes from the battery to the starter button, then from the starter button to the positive terminal on the end of the starter motor.

Range Rover 4.0/4.6 (P38) Coil Conversion

6:03 AM by onesecond · 0 comments
The second generation Range Rover 1995-2001 P38 came with an electronic air suspension (EAS) system and solid axles. The EAS system works wonderfully when functioning correctly, but can be a liability when problems occur, especially if on the trail. I wanted to completely eliminate the EAS system and at the same time lift the P38 so that it would perform better off-road. The first step is to install an EAS to spring conversion kit and two companies offer them for the P38, Atlantic British and Motorcarsltd. Both kits basically provide you with new upper and lower coil spring seats where the air springs once were mounted.

1994 Land Rover Timing Belt Replacement Intervals

The information relating to timing belt replacement intervals is additional to the main purpose of this CD, but is included to provide guidance to garages and for customer advice. Where possible the recommended intervals have been compiled from vehicle manufacturers' information. In a few instances no recommendation has been made by the manufacturer and the decision to replace the belt must be made from the evidence of a thorough examination of the condition of the existing belt.

2007 Freelander 2 SE Rear Screen Connectivity Aftermarket Install Guide

I have just finished fitting the rear screen connectivity system to my car. I was going to do a photo album of the install, unfortunately the camera died after the second photo. Instead I have used pics from the installation instructions and workshop manual to help illustrate.
Typical Land Rover, the instructions that came with the kit where pictorial only, and not as clear as they could have been (in my humble opinion). I hope this installation guide will be a lot easier to follow and hopefully you won’t have the few problems I encountered.

Wednesday, October 6, 2010

In-Vehicle Mounting Solutions Docking Stations Install Services

First Mobile Technologies’ nationwide installation service enables us to install your solution whenever and wherever you need it. With the experience of more than 50,000 installations, First Mobile Technologies has developed a level of process and installation expertise that is unmatched. In fact, we are the only mobile technology company that offers a comprehensive range of services.

Guide to Available Natural Gas Vehicles and Engines

2:51 AM by onesecond · 0 comments
On the following pages, NGVAmerica has assembled information about vehicles and/or engines that have been certified by the US Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) to operate on natural gas, either as (1) dedicated vehicles - spark-ignited engine operates on natural gas only , (2) bi-fuel vehicles - spark-ignited engine operates on either compressed natural gas (CNG) or gasoline, but not both at same time, or (3) dual-fuel vehicles - compression-cycle engine operates primarily on natural gas but uses diesel as ignition "pilot".*

Tuesday, October 5, 2010

Ford Sierra Cosworth Transmission and Rear Axle

12:30 AM by onesecond · 0 comments
Important Notes on Disassembly and Assembly (cont'd.)
To fit the 5th gear to the main shaft, the gear should be heated up to approx. 600° C using a hot air blower. When disassembling the gear shift cover make sure to mark the shift forks and to set the shift segments and the shift lever in neutral position.
Further detailed instructions on "dismantling and assembling of the gear shift cover" are contained in the Sierra RS Cosworth Workshop Manual. Before fitting the transmission extension, the cranked selector lever with détend ball and spring have to be fitted.

Brake System Repair Kit

12:27 AM by onesecond · 0 comments
Brake Caliper Wind Back Tool Set & Brake Bleeder Tube.
1. Brake Caliper Wind Back Tool:
Instruction:
Step 1: Choose a suitable brake caliper adapter, and then put it on the front side of right / left helix bolt.
Step 2: Roll the lever clockwise, move and push the adapter into the fillister of the brake caliper.
Step 3: When the work is done, and then simply roll the lever anticlockwise to remove the helix bolt.

Monday, October 4, 2010

Supplemental Information & FAQ for MG T Series 5-Speed Conversion Kits

5:54 PM by onesecond · 0 comments
Which 5-speed gearbox is being used?
The Ford T-9 gearbox as fitted to the European Ford Sierra. This gearbox also
appeared in the US in the Mercury Merkur.
Is the gearbox new or rebuilt?
The gearbox supplied with the Moss Motors 5-Speed Conversion kit is rebuilt in the UK. It is covered by our extended 24 month warranty.
Are rebuild parts for the gearbox going to be available in the future?

MK Indy Build Manual

5:49 PM by onesecond · 0 comments
As with everything we do at MK, this manual has been produced with attention to detail. The clear plastic cover assembly allows you to sort the page you are working on to the top. This build manual for our MK Indy is based around the Ford Sierra SOHC (Pinto) engine with Ford carb’s as a donor vehicle, although other variations may be used including bike engines. This manual should be used in conjunction with the Haynes, or equivalent, Ford Sierra workshop manual, for dismantling, overhauling & re-assembly of Ford parts & the SVA manual for compliance.

Air Condition Installation in a LBC

5:47 PM by onesecond · 0 comments
By: Gerald Medford. Why would anyone want to install an air conditioning system in a LBC? My answer would have to be…. The challenge of taking an aftermarket product and installing it into an LBC to make it look like a factory installed option and to make my co-pilot more comfortable. My co-pilots comfort probably has more to do with it than anything. After all guys that’s what we are here for isn’t it? I guess that could be debatable but life is so much better when they are happy. Oh Yea! When they are happy everybody is happy. Why did LBC’s not have air installed at the factory? Well, from what I hear there was not much of a demand for air over in Brit country. Something about the cool damp weather over there. They did add air to some of the cars back in the 70’s. The compressors were about as big as a four cylinder engine. Now the units are much smaller and more compact.

Ford SIERRA – 2.3 DOHC Conversion

5:26 PM by onesecond · 0 comments
The 'I4' DOHC engine first introduced in the Ford Sierra and Granada models of late 1989 was only available in the Sierra in 2.0-litre 8-valve form. While power output improvements can be made to the stock 2.0 8v engine, as documented in a separate article entitled 'DOHC tuning', the engine output is ultimately limited by the availability and cost-effectiveness of off-the-shelf tuning parts.

VS050 Carburetor & Fuel Injection Tuning Set

5:23 PM by onesecond · 0 comments
A comprehensive nine piece specialised tools set suitable for most popular carburettor & fuel injection systems used by the above car manufacturer’s, and are as follows: STROMBERG Carburettor, CD150, CD175, CDS, CDSE, and CD-2SE. SU Carburettor, H, HD, HS, HIF. ZENITH STROMBERG CD, and CDS. BOSCH K, KE, L, LE, LE2, Jetronic fuel injection system. HITACHI and NIKKI Carburettor. AISAN and MIKUNI Carburettor. WEBER Carburettor (See details of VS050/8 and 9).

1986-1990 Ford Escort Estate/Combi Van Towbars FD2266 Fitting Instructions

5:20 PM by onesecond · 0 comments
FITTING PROCEDURE
- Remove the spare wheel.
- Locate the two holes in rear chassis and drill up through the top skin at 11mm diameter. (Do not drill through the floor
– Remove the rear lights to access top of chassis). Open out the bottom holes just enough to accept spacer tubes (D) and use bolts (G) to fasten crossbar (B) in place with spacer tubes (D) in the chassis and the square washers (K) above the chassis.
- Fasten towbar (A) to crossbar (B) with bolts (H).
- Centralise the assembly and drill at 13mm diameter through centre hole into boot floor. Use bolt (F) to fasten crossbar (C) in place through

Sunday, October 3, 2010

Ford Fiesta Global Heritage

2:51 AM by onesecond · 0 comments
For the U.S. and Canada Fiesta arrived as a 1978 model, equipped with the 1.6-liter Kent OHV I-4 engine – the largest offering in European markets. This sturdy block earned an enviable motorsport reputation by powering a legion of Sports Car Club of America (SCCA) competitors in Formula Ford single-seat racing cars. Fiesta paired the Kent engine with a mandatory four-speed manual transmission and wrapped it in a light-weight body. The car became an instant favorite. Car and Driver pushed a Fiesta from 0-60 in 10.4 seconds and to an observed 97mph top speed.

Construction Manual For Technic 550 Spyder

2:49 AM by onesecond · 0 comments
Your Technic 550 Spyder will be delivered with the body and floor pan mounted on the chassis. These are secured temporarily for transportation and positioning. We recommend the following sequence of construction:
1. While the body is still mounted on the chassis, fit the steering column, instruments and switchgear, bonnet latches, fuse box, and screen. All these operations involve cutting or drilling fiberglass and performing these first gets the messy work out of the way,
2. Remove the body, rivet the aluminium floorpan to the chassis, assemble all mechanical components, brake, clutch and fuel lines etc. on the chassis.
3. Replace the body on the chassis and permanently fix into place.
4. Install the remaining components, wiring etc.

Ford Escort IV 3/5 Doors Towing Hitch Fitting Instructions

This towing hitch is designed to assembly in following cars: FORD ESCORT IV 3/5 doors, produced since 01.1996 till 1998, catalogue no. C10 and is prepared to tow trailers max total weight 1250 kg and max vertical load 50 kg.
1. It is not necessary to reassemble the bumepr.
2. Find original signed places inside the boot on the left and right side, then drill ø24mm.
3. Slide the sleeves L=50mm (pos. 5) and position the element (pos. 4).

1991-96 Ford Escort Baseplate BX2112 Installation Instructions

Installation of this baseplate requires removing the plastic belly pan. The brackets attached to the vehicle's frame and the tie down brackets also need to be removed. They will be replaced with the baseplate's side mounts. The plastic around the tie down brackets will need to be trimmed.
1. Read the General Instruction Sheet included with this baseplate.
2. Under the front corners of the car there is a stamped metal bracket that protrudes down with a slot at the bottom. These are called the tie down brackets. The baseplate mounts to the outside of the tie down brackets and to the center engine support bolts, using ten bolts, eight of which are supplied with the baseplate.

Saturday, October 2, 2010

1992-2001 Ford Escort/ZX2 Short Throw Shifter Installation

4:25 PM by onesecond · 0 comments
This B&M Short Throw Shifter has been designed to work on most 1992 - 2001 Ford Escort/ZX2, 1992-1999 Mazda MX- 3/30X, 1992-1994 Mazda 323, and 1992-2002 Mazda Protegé/MP3/5 models. It has been engineered to greatly reduce shift throw and improve shifter feel. Check the parts and tools lists at the beginning of these instructions for the supplied parts and the tools required to install your B&M Short Throw Shifter. Installation of the B&M Short Throw Shifter can be accomplished by anyone with minimal mechanical experience.

Bugflector Carflector Installation Instructions

A trial fit is recommended to ensure proper positioning and fit, since installing and then removing the Bugflector will significantly degrade the adhesive performance of the tape. Please check fit of parts before painting as we will not accept the return of modified or painted parts, nor assume any responsibility for parts painted in error. Wash your vehicle’s hood to remove any debris and/or dirt. Dry the hood with a clean towel.

2001 Ford Escort ZX2 Timing Belt Service and Repair

4:01 PM by onesecond · 0 comments
Timing Drive Components-Timing Belt
NOTE: Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure.
Removal
1. Grasp the spark plug boot firmly and with a twisting pulling motion, disconnect the spark plug wires from the spark plugs.
2. NOTE: If an original spark plug is reused, install it in the cylinder from which it was removed. New spark plugs can be used in any cylinder. NOTE: Use compressed air to remove any foreign material from the spark plug well before removing the spark plugs. Remove the spark plugs.

2002 Ford Escort ZX2 L4-2.0L DOHC VIN 3 Timing Belt Service and Repair

3:58 PM by onesecond · 0 comments
Timing Drive Components-Timing Adjust
NOTE:Ford does not provide camshaft gear timing marks, or information to perform timing belt service without the special tools shown in this procedure.
1. NOTE: Make sure the correct (second) notch in the pulley is indexed to the lower cylinder block. Position the crankshaft just prior to top dead center.
2. Remove the bolt and install the top dead center timing peg.
3. Rotate the crankshaft clockwise against the peg

1991-1996 Ford Escort Radio Replacement

STEP 1: The Ford radio is snapped into the vehicles dash. With the proper tool, known as Ford radio removal keys, the Ford radio can be pulled forward out of the dash. A clothes hanger can be used instead of actual Ford radio removal keys. Cut the clothes hanger and bend 2 pieces in the shape as shown in the photos above. For more information on how to remove the radio, see the diagram below.

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