Sunday, November 28, 2010

2006 Mazda MX-5 Miata Exhaust System Installation

Borla Performance Cat-Back™ Exhaust System (Part number 140169) has been designed for the 2006 Mazda MX-5 Miata equipped with a 2.0L 4 cylinder engine and a manual transmission.
Note: It is our recommendation that you use a hoist or hydraulic lift to facilitate the installation of your new Borla Performance Cat-Back ™ Exhaust System.
Taking all under car safety precautions, lift the vehicle using a hoist or hydraulic lift. Once this has been done, you may begin the removal of your old exhaust system from your vehicle.

Ford Motor Co. Tech Solution Guide

Main Bearing Housing Bore Caution For 1993- 2002 Ford/Mazda 2.5L VIN B & KL Engines
The AERA Technical Committee says there may be some confusion about how to properly determine the main bearing bore diameter on 1993-2002 Ford 2.5L VIN B and KL engines. This engine is made by Mazda and used in the Probe and 626 car models. It appears some previously published information may have been inaccurate. Many service specifications have listed a housing bore diameter .002˝ smaller than it should be.

Miata NB Oil Pressure Sender Replacement

The Mazda Miata is a very well balanced car and a good value on a per-smile basis, but the one thing that has bothered me since I bought the car is the fake oil pressure gauge. In a brilliant move which must save $0.50 per car, Mazda replaced the original Miata's oil pressure sender which was a real analog gauge with a nice digital idiot light type unit. To keep the gauge from looking odd with the needle pinned, they install the gauge needle so that it sits in the normal range when there is any amount of oil pressure in the engine. So there is two states to the gauge, "normal" where you have pressure, and "dead" where the gauge and your engine are both "dead". As has been stated elsewhere, this is the worst of all possible solutions. An idiot light would most likely catch your eye rather quickly. But this gauge which never moves is easily forgotten and when the needle does move, chances are it won't be noticed.

90-97 Mazda Miata Curt Manufacturing Part Number 11746 Installation

INSTALLATION STEPS
1. This hitch mounts to the driver and passenger side frame rail extensions under the tow loop brackets.
2. Under the rear of the vehicle, locate the passenger side tow loop bracket attached to the frame rail extensions. Remove the tow loop bracket by removing (2) nuts from the bumper mounting bolts and (2) 8mm bolts in the frame rail extensions. Replace the (2) nuts removed from the bumper mounting bolts. Repeat the same procedure for the driver's side tow loop bracket. Return brackets to the vehicle's owner for reinstallation if the hitch is ever removed.

Control Car Security System Owner's Manual

Description of Functions & Features of this Car Security System
A) ARM THE ALARM
(a) Siren will chirp twice and lights flash once. (b) If equipped with central door lock, doors lock automatically. (c) After 4 seconds, the engine is cut-off, the L.E.D blinks, indicating the system enter into ALERT mode.
B) DISARM THE ALARM
(a) Siren will chirp2 times and lights flash 3 times. (b) Power door lock/unlock automatically. (c) Alarm is disarmed and returns to its normal status. (d) If nobody enters the car after 25 seconds, the system will come back to alert mode again. Please also refer to “AUTO REARMING” feature.

2003-2005 Mazda 6 s V6 Cold Air Intake System Installation

DO NOT install a bypass valve on this intake! Following is the procedures to installation the AEM Cold Air Intake System on your Mazda 6.
Getting started
a) Make sure vehicle is parked on a level surface.
b) Set parking brake.
c) Disconnect both battery terminals.
d) If engine has run within the past two hours let it cool down.
e) Chock rear wheels, jack up front of vehicle and place on properly rated jack stands.
f) Remove front left wheel.

Monday, November 22, 2010

Subaru Fuel Injector Removal Procedures

When removing and/or replacing the fuel injector(s), it’s imperative that the below instructions be strictly followed. Failing to do so may result in damage to the injector(s).
Applicability: All Legacy, Impreza and SVX models.
Note: Pliers or any other tools not specified in these instructions should not be used under any circumstances to prevent damage to the fuel injector(s).

Rally Armor Subaru Impreza WRX/STI/RS/2.5i – 2002-2007 Mud flap Mounting Instructions

12:48 AM by onesecond · 0 comments
Rally Armor recommends professional installation - Cautionary Note: The hardware is quite strong and self-threading but overtightening the clips is not recommended.
FRONT MUD FLAP installation:
Step 1: Remove the clips (1-4) and the two side skirt clips in the front to gain access to the body. Cautionary Note: Be careful not to rip the wheel well plastic. It tears easily. Pull back slowly!
Step 2: Pull the liner back and the side skirt down slightly.

Turbo Systems 102 (Advanced)

12:46 AM by onesecond · 0 comments
Please thoroughly review and have a good understanding of Turbo Systems 101- Basic prior to reading this section. The following areas will be covered in the Turbo System 102 - Advanced section:
1. Wheel trim topic coverage
2. Understanding turbine housing A/R and housing sizing
3. Different types of manifolds (advantages/disadvantages log style vs. equal length)
4. Compression ratio with boost
5. Air/Fuel Ratio tuning: Rich v. Lean, why lean makes more power but is more dangerous

Sunday, November 21, 2010

Subaru Impreza Hatchback PN-140325 Exhaust System Installation

11:22 PM by onesecond · 0 comments
Borla Performance Cat-Back™ Exhaust System (Part Number 140325) has been designed for the Subaru Impreza Hatchback equipped with a 2.5L opposed 4 cylinder engine (non-turbo), all-wheel drive and automatic or manual transmissions.
Borla Performance Cat-Back Exhaust System Installation
1. Using the original hardware, place the front pipe assembly into position supporting it with a stand at the open end. Hand tighten the hardware for now. (See figure 3)

2004+ Subaru Impreza WRX/STI Front Lip (polyurethane)

Polyurethane is a flexible material. Occasionally during shipping, sections of the lip may warp or bend in unusual shapes. DO NOT WORRY! Simply lay the lip flat and out in the sun for a day and it will return to its normal shape. To cure the waviness of the front portion, simply purchase a long metal or wood section, clamp this metal section inside the lip (clamps can be purchased at Home Depot), and lay out in the sun for about a day. This will fix the waviness problem.

Monday, November 15, 2010

2008 Honda CR-V Interior Panel Set P/N 08Z03-SWA-100A Installation

Installation note:
• Be careful not to damage the body paint finish.
• This interior trim kit should be installed only if the ambient air temperature is 60°F (15°C) or above.
1. Using isopropyl alchohol on a shop towel, clean the area where the right outlet trim will attach.
2. Peel back one inch from the end of the 13 adhesive backings shown, and attach them to the front of the right outlet panel with masking tape. Remove and discard the three remaining adhesive backings from the trim.

Sunday, November 14, 2010

Honda CR-V DVD Navigation Attachment

DVD AVN Navigation Unit P/N: 08A40-1J6-100
Wire Harness Routing Precaution
Disconnect the connectors and terminals by holding them. Do not pull the harness to disconnect the connector.
Do not pull the harness with force. it will damage the har ness.
Cut off the excess of the wire ties.
Connect the connectors and terminals securely until they lock.
Reinstall the connectors to the corresponding stays whenever they are removed. After operation, check that the connectors are installed on the stays securely and not loose or come out of the stays.

2005-06 HONDA CRV Grill/ Brush Guard Part #6049

Procedure installing the Grill to Honda CRV
1. Remove the plastic rivets securing the plastic guard located underneath the vehicle in order to install the front bar.
2. Start with the passenger side assembly, postion one of the 7/16 nut plates behind the cross member opening and align the 7/16 nut plate wit the two matching holes in the frame rail. Fasten the frame brackets to the bottom cross member as shown in the illustration using the 7/16 x 1 ¼ hex bolts, 7/16 washers, 5/16 self tapping bolt and 5/16 washers. Note: Do not over tighten 5/16 x 1 self tapping bolt as it might strip threads.

HID Kit Xenon Installation Instructions

1:35 AM by onesecond · 0 comments
The Chemical gases, most of which are xenon and iodides, are filled the quartz tube of the light. Through the ballast, then the voltage of 12V DC will be increased to 23KV immediately: the electrons of the xenon in the tube will be dissociated because of the voltage swing and thus an electrical arc happens between the two poles. Xenon light is power saving, safe and has long life, high luminance. In addition of the use of the UV-cut quartz tube, the light is crystal forever.

Honda Safety Recall: Ignition Switch

Electrical contacts in the ignition switch can wear prematurely due to high electrical current passing through the switch. Worn out ignition contacts could cause the engine to stall without warning. Although the engine will restart in most cases, a vehicle that stalls while driving increases the risk of a crash.
VEHICLES AFFECTED
• 1997 Accord (L4)
• 1998–99 Accord (L4 and V6)
• 1998–00 Civic
• 1997–99 CR-V
• 1997–00 Odyssey
• 1997–99 Prelude

Honda/Acura Transponder Interface Firmware: PKH3

12:37 AM by onesecond · 0 comments
WIRE GUIDE: CONNECTIONS
10 PIN HARNESS
D2D = Optional use of 4 Pin Data to Data (D2D) cable will replace the analogue wire (w2w) connection
DATA to DATA PORT (D2D): Blue connector of D2D Cable plugs into the upgradeable vehicle interface module.
OPTION A: - D2D Port used to connect to USB Bootloader adaptor & computer to download & flash vehicle interface firmware.
OPTION B: - D2D Port used to connect to the data port of a remote control system equipped with ClearCode Vehicle Interface Protocol.

2009 Honda CR-V Back-Up Sensor Installation Instructions

12:35 AM by onesecond · 0 comments
Back-Up Sensors Installed on the Honda CR-V Vehicle.
NOTE: If you are also installing a trailer hitch, install the back-up sensor first.
1. Make sure you have the anti-theft codes for the radio and navigation system if equipped, then write down the radio presets.
2. Disconnect the negative cable from the battery.
3. If equipped, remove the tonneau cover.
4. Remove the right rear door sill trim (three clips).
5. Remove the trunk board (two hooks).

Tuesday, November 9, 2010

1997–01 Honda CR-V Noise From the Rear Differential Service Bulletin

3:50 AM by onesecond · 0 comments
A screech or whine from the rear differential when making a tight turn at low speed (for example, in a parking lot when 4WD engages).
The differential fluid is contaminated or broken down, providing insufficient lubrication.
Replace the dual pump fluid, and test-drive the vehicle. If necessary, replace the rear differential clutch, replace the oil pump assembly (1997 model only), and add a flow collar.

2005 Honda CR-V Door Visors P/N 08R04-S9A-101

Installation Door Visors on Honda CR-V 2005:
NOTE: • These instructions show the left door visors being installed. The same procedure applies to installing of the right door visors.
• Be careful not to damage the paint finish or glass run channels when installing the door visors.
• Handle the door visors with care. They are not designed to absorb shock or impact.
• This door visor kit should be installed only if the ambient air temperature is 60°F (15°C) or above.
• To allow the adhesive to cure, do not wash the vehicle for 24 hours.

2002-04 Honda CR-V BX2232 Baseplate Installation

Please read BOTH these Installation Instructions and the General Instructions before attempting to install or operate this equipment.
Many Blue Ox® Baseplates are designed to use existing holes and hardware to mount the baseplate to the towed vehicle. Even though bolts are there, do not assume they are adequate for baseplate mounting. Always use hardware supplied in the hardware kit and existing hardware specified in the Baseplate Installation Instructions.

07 Honda CR-V Grille Guard Installation Instructions

Installation procedure the grille guard on Honda CR-V
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY.
2. Using a flat screwdriver carefully remove all fasteners from factory plastic shroud on top and underneath the vehicle. On the bottom there are (4) on the front and (3) on each side by the fender. On the top there are (7) fasteners.
3. Remove bottom plastic shroud and place it on a working area. Using a hack saw carefully cut the marked area shown in Figure 1.

2002-2006 Honda CR-V Subwoofer Kit Installation Instructions

The subwoofer can not be installed with an under-seat CD changer.
Installation the Subwoofer to 2002-2006 CRV:
1. Make sure you have the anti-theft code for the radio, then write down the radio station presets.
2. Disconnect the negative cable from the battery.
3. Remove the two screws that fasten the bottom of the center panel.
4. Pull the center panel out toward you to release the six clips, unplug the vehicle connector from the hazard switch, and remove the center panel. Be careful care not to damage the clips.

Sunday, November 7, 2010

Advance Immobilizer Repair

OtcCheck is an advanced Immobilizer repair tool used to repair immobilizer problems in vehicles with faulty ECU's or immo boxes or in situation where all keys have been lost. It can also be used for track cars where a donor engine has been used or an ECU swap out. This is an advance tool with a comprehensive coverage a must for all lock smiths and ECU repair stations worldwide.

VS/OS Card for Oil Service Light Reset

1:31 AM by onesecond · 0 comments
The VS/OS Application Card together with the hand-held controller allows the resetting of the ‘oil change/service due’ warning lights in a range of vehicles. The following optional leads are available from your Sealey dealer (see Section 3 for applications): Audi Lead VS333/13, BMW Lead VS333/11, Mercedes Lead VS333/12, Mercedes Sprinter Lead VS333/14.
Mercedes
Mercedes vehicles generally use three exclusive types of diagnostic connector socket (see below), 8 pin (A), 16 pin (B) (use pin 6) and 32 pin (C). These connectors can be located in the engine bay, normally along the bulkhead. The A-class uses the standard J1962/OBDII connector (D), located under the steering column.

Saturday, November 6, 2010

Can You Service Vehicles With TPMS?

12:44 AM by onesecond · 0 comments
There are over 40 million vehicles currently equipped with Tire Pressure Monitoring Systems (TPMS), and today all new vehicles sold in the US are required to have this system. TPMS equipped vehicles require special tools to perform routine tire rotation/replacement and related services. Specifically, a tool kit that provides the capability to test wheel sensors and “reset” the TPMS are required.

Service Position Front End Support Guides Set - VAG

12:37 AM by onesecond · 0 comments
Lock Carrier - "Service Position"
Almost all VW Group models have the facility to extend the front panel of the vehicle to provide increased access space in the engine compartment to carry out various service applications.
Applications VW GROUP - Lock Carrier "Service Position". Dismantle and move front end of vehicle to forward position, increasing access space within engine compartment.

Friday, November 5, 2010

Audi HomeLink System (Europe) with the transmitter unit in the front bumper

The HomeLink system provides a convenient way to replace up to three remote controls with a single built-in component. This innovative feature learns the radio frequency codes of most current remote controls used to activate garage doors, property gates, security systems, and home or office lighting.

05 Audi A6 Electrics Self-Study Programme 326 Service Training

1:06 AM by onesecond · 0 comments
The new Audi A6 – the most progressive vehicle takes the lead. The new Audi A6 consistently adopts the highly networked electronic architecture, which is already used in the Audi A8. Overall, new technologies allow the A6 to match up with its "model" vehicle, the Audi A8. Features, which were previously reserved for luxury vehicles, are now also available in the top-class segment.

Audi A6 C5 Service Reset

Service Reminder Indicator (SRI), resetting
The Service Reminder Indicator (SRI) must be reset during the pre-delivery inspection and after each oil change service or inspection service.
Pre-delivery inspection
The Service Reminder Indicator (SRI) can be reset in two different ways.
Using the VAG 1551 or VAG 1552 scan tool:
- Select adaptation channel 2 and input adaptation value "00000" or Using buttons on the instrument cluster:
- Reset "Service OIL" and "Service INSP"

1998 Audi A6 Body Repairs

12:33 AM by onesecond · 0 comments
Vehicle identification data
Type plate and vehicle identification number
The type plate -A- is located at the rear bulkhead of the engine compartment behind the coolant reservoir.
Vehicles for certain export countries have no type plate.
The vehicle identification number -B- (chassis number) is stamped on the rear bulkhead in the engine compartment.
Vehicle data sticker
The vehicle data sticker is located in the spare wheel well at the rear of the vehicle.

Basic Coding Numbers and Procedures for Volkswagen and Audi models

12:29 AM by onesecond · 0 comments
ENGINE CODING NUMBERS
PASSAT 2.8L VR 6 WIT HOU T OB D-II
1. Manual Transmission without EGR
2. Automatic Transmission without EGR
3. Manual Transmission with EGR
4. Automatic Transmission with EGR
PASSAT 2.0L W ITHO UT O BD-II 1 HS
Manual Transmission with EGR and EVAP 2 AG
Automatic Transmission with EGR and EVAP

Monday, November 1, 2010

RAPID 22 Model FAT01-A6 Owner's Manual - Assembly/Set-up Instructions

10:32 PM by onesecond · 0 comments
Moving shooting target recommended for factory ammunition in .17 and .22 rim-fire calibers only! Installation Procedures below:
1. Remove all parts from packaging and place on flat work surface. Verify all contents to attached parts list. NOTE: In the event that your unit is damaged or is missing parts please contact Fireaction Inc. at 1.800.767.0879 or contact your local authorized dealer.
2. Place Front Plate (3) on work surface with 90° bends (front) facing down. Next, place plastic Track Plate (4) on top of Front Plate. Lastly, place Back Plate Weldment (7) on top of the Track Plate. All plates should be oriented as shown in Figure-1. NOTE: For proper orientation all bolt holes and shooting window should be aligned.

Audi V1 Interface and V1 Power Hardwire Installation Guide

10:28 PM by onesecond · 0 comments
Installation with V1 hardwire
Requirements:
Audi vehicle with CAN bus or CDE interface for instrument cluster radio information.
Steering wheel buttons, TAPE button or additional wired button.
V1 Radar Detector
V1 Direct Power Adapter
2 straight 4 conductor RJ11 cables (like the ones included with the V1)
A-B USB cable for updating and setup

MaxiEST EST201 Tool Manual

Location of Data Link Connector (DLC)
The DLC (Data Link Connector or Diagnostic Link Connector) is the standardized 16-cavity connector where diagnostic brake tools interface with the vehicle's on-board computer. The DLC is usually located 12 inches from the center of the instrument panel (dash), under or around the driver’s side for most vehicles. If Data Link Connector is not located under dashboard, a label should be there telling location. For some Asian and European vehicles, the DLC is located behind the ashtray and the ashtray must be removed to access the connector. If the DLC cannot be found, refer to the vehicle’s service manual for the location.

Audi Climate Control LCD Rebuild Kit

10:21 PM by onesecond · 0 comments
Please read and become familiar with these instructions before performing the actual repair. The LCD panel is fragile and can be damaged if incorrectly installed. Installation is very simple and straightforward. Many color photos are included to ensure a trouble free installation. Place several paper towels on your work surface so as not to scratch the buttons on your climate control panel.
1) Remove controller from the center console
Gently pry wood trim fascia panel (A) from center console using a flat edge tool. A flathead screwdriver with an overlay of electrical tape will prevent any marring of surfaces. Remove the two Phillips head screws on left and right sides (B). Climate control center will slide out. Remove all four electrical connectors by simply pushing the tab in with your thumb and pulling the connector away from its socket. All four connectors are mechanically different to prevent mismatch upon assembly.
2) Taking your controller apart
Remove the three Phillips head screws from holding the front control panel to the controller housing. In this photo two screws can be seen at the top. The 3rd is on the bottom side. If you do not have the four turquoise lamp holders as seen in this photo, your controller is LED backlit. Rebuild is the same, but you will not need the lamps provided in this kit. If your controller is an early version with a white enclosure, please go to the appendix for updated information. Gently pull the front panel away from the housing to expose the LCD controller board and its ribbon connector.
Restores cracked, leaking or missing segment LCD’s for the following vehicles:
• 1997-98 Audi A4 with electronic climate control center
• 1995-97 Audi A6 with electronic climate control center
• 1997-98 Audi A8 with electronic climate control center
• 1993-95 Audi 90 with electronic climate control center
• 1992 Audi 100 with electronic climate control center
• 1995-97 Audi S6 with electronic climate control center
• 1994-98 Cabriolet with electronic climate control center

Source

Audi A6 C5 4.2L V8 5V BAS Secondary Air Injection Maintenance

The secondary air system is designed to enable catalytic converter to heat up and reach its operating temperature more quickly after a cold start.
Principle of operation
Due to extra mixture enrichment during cold-start phase, an increased amount of unburnt hydrocarbons is carried in exhaust gas. The secondary air system improves the afterburning (oxidation) process in the catalytic converter, and in this way reduces toxic emissions. Heat generated by oxidation accelerates "light off" of catalytic converter and significantly improves exhaust gas quality during warm-up.

Araldite adds style to Audi R8

10:17 PM by onesecond · 0 comments
Fischer Composite Technology GmbH, based near Salzburg, Austria specialises in the development and production of complex carbon fibre composites for use in the automotive, aerospace and sports leisure equipment industries.
In a recent project for Audi AG, Fischer worked closely with Huntsman Advanced Materials using Araldite Resin Transfer Moulding (RTM) and specialist bonding technologies for the production of the carbon side blades on the Audi R8 sports car.

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