Chrysler 300C/SRT-8 Headlight Disassembly

1) Remove the high beam bulb and turn signal bulbs, this allows the inside of the lamp to heat at the same rate as the outside of the lamp.
-First, test fit the headlight in the cool oven. The lamp should be situated in the center of the oven, away from the heating element. You can use a cookie sheet to shield the light from direct heat.
-Preheat the oven to 235 degrees, once pre-heated insert the lamp and set a timer for 20 Minutes.

Installer Tips:
Latex gloves can be worn to assure no fingerprints are left on the inside of the lens or reflectors.
3) Carefully remove the light form the oven (Caution: Light will be hot). Use Oven Mitts or shop towels to handle the hot lamp.
A- Start by lifting the tab at end of the light with a flathead screwdriver.
B- Now lift the tab at the bottom while pushing the lens away from the housing (careful not to PRY the lens from the housing.)
C- Continue this motion down the top of the headlight, working your way back. Once there is a gap between the lens use your hands to pull the assembly apart.
4) If the lens does not separate easily from the housing insert the lamp back into the oven for another 5 minutes and repeat the last step.

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