Tuesday, December 7, 2010

Digital Propane Injection for Dodge HPCR '03-On Turbo Diesel Vehicles

9:31 PM by onesecond ·
LIQUID PROPANE REQUIRED The DPI system requires liquid propane at the regulator to function correctly. IT WILL NOT work on propane vapor. The tanks must be equipped with a liquid pickup. Be aware that some tanks only offer a vapor fitting.
HARDWARE INSTALLATION
VAPORIzER/REgULAtOR COmPONENt AssEmbLy
The Vaporizer/Regulator assembly must have some components installed prior to mounting the unit. Figure 1 shows the location of the supplied components.
1. Install the Outlet Orifice. Verify assembly is inserted.
2. Install Propane Pressure Sensor.
3. Install Fuel Pressure Switch and propane lock off solenoid.
4. Install the 90° coolant hose elbow fittings to the regulator’s coolant inlet/ outlet ports.
5. Install Fuel Line Fitting and the mounting bracket.
Mountin the Vaporizer/Regulator
1. Locate the lower secton of the radiator support bracket, on the passenger side fender, below the battery.
2. Mount the regulator assembly to the radiator bracket so the inlet is on top.
Note: Some applications may require alternative mounting. For these applications verify the regulator is mounted with the regulator inlet at the top.
3. Connect the liquid supply line to the lock off solenoid inlet.
INstALL thE PROPANE DIsChARgE FIttINg
1. Remove the flex section of the air intake tube between the air cleaner outlet and the turbo inlet. Use care not to allow any foreign material to fall into the turbine inlet or air cleaner outlet.
2. Drill a 3/4” hole in the tube in the area shown in between the MAF Sensor and the Turbo.
3. Insert the Discharge Fitting in the 3/4" hole.
4. From the inside, install the concave washer to the threads of the fuel discharge Fitting so the domed side faces the discharge Fitting and it aligns with the curve of the intake tube.

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